Battery housing

Battery housing left/right

 

Process:

low-pressure die casting

Alloy:

AlSi7Mg


Added value:
Casting with cooling meander, sawing, punching, crack inspection

Intermediate level

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg


Added value:
Casting with cooling meander, sawing, punching, crack inspection

Housing left/right

Front knuckle left/right

 

Process:

low-pressure die casting

Alloy:

AlSi7Mg


Added value:
Casting, punching, sawing, x-ray, heat treatment, crack inspection, machining

Top

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg


Added value:
Casting, punching, sawing, x-ray, heat treatment, crack inspection, machining

Front knuckle

Front knuckle left/right

 

Process:

low-pressure die casting

Alloy:

AlSi7Mg; 4.20 kg


Added value:
Sand core, casting, core knock out, punching, sawing, x-ray, heat treatment, crack inspection, machining, assembly steel liner

Front knuckle left/right

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg; 4.37 kg


Added value:
Casting, punching, sawing, x-ray, heat treatment, crack inspection, machining

Rear knuckle

Rear knuckle left/right

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg; 4.35 kg


Added value:
Sand core, casting, core knock out, punching, sawing, x-ray, heat treatment, crack inspection, machining, assembly steel liner

Front knuckle left/right

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg; 3.65 kg


Added value:    
Casting, punching, sawing, blasting, x-ray, heat treatment, crack inspection

Rear lower control arm

Rear lower control arm left/right

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg; 3.70 kg


Added value:
Sand core, casting, core knock out, punching, sawing, x-ray, heat treatment, crack inspection, machining, assembly rubber bears

Casted nodes

Casted nodes left/right

 

Process:

Permanent mould

Alloy:

AlSi7Mg; 3.8 kg


Added value:
Sand core, casting, core knock out, robotic punching, sawing, heat treatment, x-ray, crack inspection, machining

Casted nodes rear/front

 

Process:

Permanent mould

Alloy:

AlSi7Mg; 3.70-4.90 kg

Quantity:

320,000 pcs/a


Added value:
Sand core, casting, core knock out, sawing, robotic punching, cutting, heat treatment, x-ray, crack inspection

Crossbeam front cradle

Crossbeam front cradle

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg; 6.1 kg


Added value:
Casting, punching, sawing, x-ray,  heat treatment, crack inspection, machining

ZB HAT Adapter

ZB HAT Adapter front

 

Process:

Low-pressure die casting

Alloy:

AlSi7Mg0.3


Added value:
asting, deburring, sawing, x-ray, heat treatment, crack inspection, machining, assembly rubber bear

 

 

Valve Housing

Valve housing

 

Process:

Permanent mould

Alloy:

AlSi8Cu3; 0.7 kg


Added value:
Casting, punching, sawing, processing, ECN deburring, coating, assembly

Pump Housing

Pump Housing 

 

Process:

Low-pressure die casting

Alloy:

AlSi12CuNiMg; 1.3 kg -1.5 kg


Added value:
Sand core, casting, core knock out, punching, sawing, coding, x-ray, endoscopy, heat treatment